VW Passat 3C5 2006г., дв. BMR 2,0 TDI PD-не заводится

AlexMac · 06.07.2014, 13:45

Service Campaign 23H9 Transaction No.: 2031934/1
Piezo Pumpe Injector Elements Release date: 07-Jan-2013

Notes
Repair instructions

Technical background

On some vehicles with 2.0l TDI engine deposits can settle on the Piezo pump injector elements because of dirty engine oil. This can lead to running problems.

Remedy

Note.

Not all vehicles are affected by this campaign! Before a repair check with the application "Vehicle-specific information“ in ELSA or the system "Service-Online“ whether the vehicle is affected by this campaign!

On the affected vehicles the Piezo pump injector elements must be checked and if necessary replaced.

Please make sure that on the affected vehicle the check and repair of all open campaigns/measures are performed during the workshop visit.

Customer notification

Make sure allaffected vehicles are checked and repaired as part of the workshop visit.

If the campaign was not performed during a workshop visit, inform the customer straight away about the campaign. Use the sample letter "No campaign processing despite workshop throughput" of your importer.

Please promptly inform your new and used vehicle department, so that affected vehicles can be checked straight away and if necessary repaired.

Warranty accounting instructions

Damage number:
23H9 0099 SVO

Repair code:
According to the Warranty Handbook:

1= damage-causing repair operation or

2= damage-causing part

Claim type:
7 10 = campaign performed on registered vehicle

7 90 = campaign performed on not yet registered vehicle

Criterion:
See "Vehicle-specific information“ (ELSA) or Service Online

01 = Passat, 88 to 103 kW TDI

02 = Passat, 120 to 125 kW TDI

03 = Golf, 125 kW TDI

04 = Touran with 125 kW TDI

Note:

The specified labour times may differ from the repair operations catalogue in ELSA!

Labour:
Check with the application "Vehicle-specific information“ in ELSA or the system Service-Online, whether the vehicle is affected by the campaign "23H9" or whether the campaign has already been carried out.
0 TU

Vehicle affected and campaign not yet carried according to the systems:

Check whether the campaign sticker with entry "23H9 date/stamp" is in the spare wheel well (next to the data sticker) .

Note:

If the sticker is attached, agree the further procedure with the campaign coordinator of the importer.
0 TU

No sticker and campaign not yet carried out according to the systems:

Criterion 01 to 04
Check of the pump injector elements

APOS: 15 82 19 99 - APOS/2: Illustration T20-00 - 23H9 ** 98
70 TU

Replace wiring loom for pump injector elements

APOS: 97 62 55 99 - APOS/2: Illustration T20-00 - 23H9 ** 98
20 TU

Replace one pump injector element

APOS: 23 38 55 99 - APOS/2: Illustration T20-00 - 23H9 ** 98
130 TU

Replace two or three pump injector elements

APOS: 23 38 56 99 - APOS/2: Illustration T20-00 - 23H9 ** 98
160 TU

Replace four pump injector elements

APOS: 23 38 56 99 - APOS/2: Illustration T20-00 - 23H9 ** 98
190 TU

**
(Enter the criterion instead of **)

Further campaigns to be observed: See "Vehicle-specific information" (ELSA) or Service Online

Genuine parts

Order the parts as required.

Quantity
Designation
Part No.:
Engine code

1x
Campaign sticker
000 010 006

1x
Wiring loom adapter
03G 971 033 M
all

4x
Adjustment screw
WHT 000 530
all

5x
M8x58 socket head bolt
N 105 811 01
all

8x
M6x88 socket head bolt
03G 103 385 A
all

4x
Pump injector element
000 130 073 SX
BMA, BKP, BVE, BWV

4x
Pump injector element
03G 130 073 TX
BMR, BUZ, BMN

Parts supply

The parts must be orderedas required from the importer.

Parts despatch control

All removed parts must be processed according to the instructions in the Warranty Handbook.

--------------------------------------------------------------------------------
Repair instructions
Notes

Technical background

On some vehicles with 2.0l TDI engine deposits can settle on the Piezo pump injector elements because of dirty engine oil. This can lead to running problems.

Check

If the vehicle is listed in the systems as not completed, check whether a campaign sticker with the entry "23H9 date/stamp" is attached in the spare wheel well area (next to data sticker):

If the campaign sticker is attached, the campaign has already been performed. Make the entry "23H9 date/stamp" in the service schedule under "Space for workshop entries.

If the campaign sticker with entry "23H9" is not fitted,

Carry out the work according to the repair instructions.

Control

Check of work scope (criteria) - see Service-Online/Vehicle-specific information:

Criterion 01
Passat, 88 to 103 kW TDI

Criterion 02
Passat, 120 to 125 kW TDI

Criterion 03
Golf, 125 kW TDI

Criterion 04
Touran with 125 kW TDI

Genuine parts

Order the parts as required.

Quantity
Designation
Part No.:
Engine code

1x
Campaign sticker
000 010 006

1x
Wiring loom adapter
03G 971 033 M
all

4x
Adjustment screw
WHT 000 530
all

5x
M8x58 socket head bolt
N 105 811 01
all

8x
M6x88 socket head bolt
03G 103 385 A
all

4x
Pump injector element
000 130 073 SX
BMA, BKP, BVE, BWV

4x
Pump injector element
03G 130 073 TX
BMR, BUZ, BMN

Work

Criterion 01 to 04: Check and if necessary replace pump injector elements

Remove the cylinder head cover according to the repair manual

=> drive unit, 4 cyl. diesel engine (2.0l, 4 valve), rep. gr. 15 engine cylinder head, valve drive, cylinder head, remove and install cylinder head cover

Check the part number -see arrow- on the pump injector element.

All pump injector elements with the part number

• 03G 130 073 D or

• 03G 130 073 M

must be replaced

=> drive unit, 4 cyl. diesel engine (2.0l, 4 valve), rep. gr. 23 fuel preparation diesel injection, diesel direct injection system, remove and install pump injector unit.

All other pump injector elements are correct and must not be replaced.

To prevent renewed resistance, replace the wiring loom for the pump-injector units in addition to the pump-injector units.

Identification

Only after carrying out all the necessary work make the entry "23H9 date/stamp" in the service schedule under "Space for entries the workshop" and on the sticker, Part No.: 000 010 006.

Attach the fully completed campaign sticker in the area of the spare wheel well (next to the data sticker.

--------------------------------------------------------------------------------

Repair instructions Notes

06.07.2014, 13:45	#4 (permalink)
AlexMac Абориген Регистрация: 16.10.2013 Сообщений: 710 Вы сказали Спасибо: 61 Поблагодарили 117 раз(а) в 97 сообщениях Сказал(а) Фууу!: 1 Сказали Фууу! 0 раз(а) в 0 сообщениях Откуда: Poland Авто: WV	Service Campaign 23H9 Transaction No.: 2031934/1 Piezo Pumpe Injector Elements Release date: 07-Jan-2013 Notes Repair instructions Technical background On some vehicles with 2.0l TDI engine deposits can settle on the Piezo pump injector elements because of dirty engine oil. This can lead to running problems. Remedy Note. Not all vehicles are affected by this campaign! Before a repair check with the application "Vehicle-specific information“ in ELSA or the system "Service-Online“ whether the vehicle is affected by this campaign! On the affected vehicles the Piezo pump injector elements must be checked and if necessary replaced. Please make sure that on the affected vehicle the check and repair of all open campaigns/measures are performed during the workshop visit. Customer notification Make sure allaffected vehicles are checked and repaired as part of the workshop visit. If the campaign was not performed during a workshop visit, inform the customer straight away about the campaign. Use the sample letter "No campaign processing despite workshop throughput" of your importer. Please promptly inform your new and used vehicle department, so that affected vehicles can be checked straight away and if necessary repaired. Warranty accounting instructions Damage number: 23H9 0099 SVO Repair code: According to the Warranty Handbook: 1= damage-causing repair operation or 2= damage-causing part Claim type: 7 10 = campaign performed on registered vehicle 7 90 = campaign performed on not yet registered vehicle Criterion: See "Vehicle-specific information“ (ELSA) or Service Online 01 = Passat, 88 to 103 kW TDI 02 = Passat, 120 to 125 kW TDI 03 = Golf, 125 kW TDI 04 = Touran with 125 kW TDI Note: The specified labour times may differ from the repair operations catalogue in ELSA! Labour: Check with the application "Vehicle-specific information“ in ELSA or the system Service-Online, whether the vehicle is affected by the campaign "23H9" or whether the campaign has already been carried out. 0 TU Vehicle affected and campaign not yet carried according to the systems: Check whether the campaign sticker with entry "23H9 date/stamp" is in the spare wheel well (next to the data sticker) . Note: If the sticker is attached, agree the further procedure with the campaign coordinator of the importer. 0 TU No sticker and campaign not yet carried out according to the systems: Criterion 01 to 04 Check of the pump injector elements APOS: 15 82 19 99 - APOS/2: Illustration T20-00 - 23H9 98 70 TU Replace wiring loom for pump injector elements APOS: 97 62 55 99 - APOS/2: Illustration T20-00 - 23H9 98 20 TU Replace one pump injector element APOS: 23 38 55 99 - APOS/2: Illustration T20-00 - 23H9 98 130 TU Replace two or three pump injector elements APOS: 23 38 56 99 - APOS/2: Illustration T20-00 - 23H9 98 160 TU Replace four pump injector elements APOS: 23 38 56 99 - APOS/2: Illustration T20-00 - 23H9 98 190 TU (Enter the criterion instead of **) Further campaigns to be observed: See "Vehicle-specific information" (ELSA) or Service Online Genuine parts Order the parts as required. Quantity Designation Part No.: Engine code 1x Campaign sticker 000 010 006 1x Wiring loom adapter 03G 971 033 M all 4x Adjustment screw WHT 000 530 all 5x M8x58 socket head bolt N 105 811 01 all 8x M6x88 socket head bolt 03G 103 385 A all 4x Pump injector element 000 130 073 SX BMA, BKP, BVE, BWV 4x Pump injector element 03G 130 073 TX BMR, BUZ, BMN Parts supply The parts must be orderedas required from the importer. Parts despatch control All removed parts must be processed according to the instructions in the Warranty Handbook. -------------------------------------------------------------------------------- Repair instructions Notes Technical background On some vehicles with 2.0l TDI engine deposits can settle on the Piezo pump injector elements because of dirty engine oil. This can lead to running problems. Check If the vehicle is listed in the systems as not completed, check whether a campaign sticker with the entry "23H9 date/stamp" is attached in the spare wheel well area (next to data sticker): If the campaign sticker is attached, the campaign has already been performed. Make the entry "23H9 date/stamp" in the service schedule under "Space for workshop entries. If the campaign sticker with entry "23H9" is not fitted, Carry out the work according to the repair instructions. Control Check of work scope (criteria) - see Service-Online/Vehicle-specific information: Criterion 01 Passat, 88 to 103 kW TDI Criterion 02 Passat, 120 to 125 kW TDI Criterion 03 Golf, 125 kW TDI Criterion 04 Touran with 125 kW TDI Genuine parts Order the parts as required. Quantity Designation Part No.: Engine code 1x Campaign sticker 000 010 006 1x Wiring loom adapter 03G 971 033 M all 4x Adjustment screw WHT 000 530 all 5x M8x58 socket head bolt N 105 811 01 all 8x M6x88 socket head bolt 03G 103 385 A all 4x Pump injector element 000 130 073 SX BMA, BKP, BVE, BWV 4x Pump injector element 03G 130 073 TX BMR, BUZ, BMN Work Criterion 01 to 04: Check and if necessary replace pump injector elements Remove the cylinder head cover according to the repair manual => drive unit, 4 cyl. diesel engine (2.0l, 4 valve), rep. gr. 15 engine cylinder head, valve drive, cylinder head, remove and install cylinder head cover Check the part number -see arrow- on the pump injector element. All pump injector elements with the part number • 03G 130 073 D or • 03G 130 073 M must be replaced => drive unit, 4 cyl. diesel engine (2.0l, 4 valve), rep. gr. 23 fuel preparation diesel injection, diesel direct injection system, remove and install pump injector unit. All other pump injector elements are correct and must not be replaced. To prevent renewed resistance, replace the wiring loom for the pump-injector units in addition to the pump-injector units. Identification Only after carrying out all the necessary work make the entry "23H9 date/stamp" in the service schedule under "Space for entries the workshop" and on the sticker, Part No.: 000 010 006. Attach the fully completed campaign sticker in the area of the spare wheel well (next to the data sticker. -------------------------------------------------------------------------------- Repair instructions Notes __________________ "Место опроса клиентов"- над большими тисками. Решение 50% проблем!