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Technical product information Transaction No.: 2030048/4
Engine: does not start, engine warning light on, entries logged Release date: 15-Oct-2012
Customer statement / workshop findings
Customer statement:
• The engine does not start.
• The engine warning light is on.
or
• The glow warning light is on..
Workshop findings:
• The customer statement can be reproduced.
The following entries can be logged in the engine control unit:
• P2146 injection valve(s) supply A, disruption
• P1040 injection valve(s) supply A, electric complaint in circuit
• P2147 injection valve(s) supply A, short circuit to earth
The following entries may also be logged:
• P1517 main relay -J271 electric complaint in circuit
• P1388 control unit incorrect
• P1570 engine control unit locked
Technical background
1. An incorrect pump-injector unit prevents the control of all pump injector units.
2. Incorrect diagnosis of the intact main relay because of an incorrect pump-injector unit.
3. Engine control unit does not work.
Production change
—
Measure
1 and 2:
• Remove the cylinder head cover according to the repair manual.
• Check the part numbers of the pump-injector units (Illustration 1 and 2).
‒ All pump injector units with the part number: 03G 130 073 D or 03G 130 073 M must be replaced according to the repair manual/parts catalogue.
Illustration 1
Illustration 2
To prevent a future contact resistance, replace also the wiring loom for the pump injector units in the cylinder head according to the repair manual/parts catalogue.
3:
If the engine still does not start
• and all pump injector units have a part number with index S or T
• and there are no entries on the cause, check the production date of engine control unit as follows with the VAS diagnostic tester:
• 01 engine control unit
• 001 identification (service $ 1A)
• 001.01 control unit identification (service $ 1A)
• Extended identification
• Read production date
If the production date of the engine control unit is before 01.04.2008, replace the engine control unit according to the repair manual/parts catalogue.
Warranty accounting instructions
1 and 2:
Service number/damage code/manufacturer: 23H9/ 0099/ SVO
Claim type: 710
Criterion
Model
Engine code
01
Passat
BMA, BKP, BVE, BWV
02
Passat
BMR, BUZ
03
Golf
BMN
04
Touran
BMN
3:
Service number/damage code/manufacturer: 2360/ 0040/ ...
•
The labour times are correct at the time of publication. The time units (TU) may differ slightly, if the repair catalogue has been updated. The information in the repair operations catalogue applies, except for the open time items (... 99).
•
The necessary time for using the diagnostic tester are not included in the above times; they must be accounted separately with the print-out of the tester.
Accounting with repair operations:
Repair operation
Designation of repair operation
Time units (TU)
Passat 3C*, Golf 1K*, Touran 1T*
Main operation
15 82 19 37
Remove and install cylinder head cover
70 TU
Associated operation
97 62 55 99
Replace wiring loom adapter for pump injector
20 TU 1)
Associated operation
23 38 55 99
Replace 1 pump injector
130 TU 1)
Associated operation
23 38 56 99
Replace 2 pump injectors
160 TU 1)
Associated operation
23 38 56 99
Replace 3 pump injectors
160 TU 1)
Associated operation
23 38 56 99
Replace 4 pump injectors
190 TU 1)
Main operation
01 50 00 00
Guided fault finding/guided function
*
Associated operation
27 06 89 50
Charge battery
10 TU
The repair operations include all the work of this TPI.
1) Use the above times only for this TPI.
Engine still does not start
Repair operation
Designation of repair operation
Time units (TU)
Model: Passat 3C*
Associated operation
23 60 55 99
Replace engine control unit
40 TU 1)
Associated operation
23 60 55 99
Replace engine control unit with anti-theft protection
50 TU 1)
The repair operations include all the work of this TPI.
1) Use the above times only for this TPI.
Repair operation
Designation of repair operation
Time units (TU)
Golf 1K*, Touran 1T*
Associated operation
23 60 55 99
Replace engine control unit
50 TU 1)
Associated operation
23 60 55 99
Replace engine control unit with anti-theft protection
70 TU 1)
The repair operations include all the work of this TPI.
1) Use the above times only for this TPI.
Accounting in APOS/2:
Model
Illustration
Position
Number
Designation
Activity
Time in TU
3C*
103-60
20
103469
Remove and install cylinder head cover
19
*
3C*
971-15
40
971033
Replace pump-injector wiring loom
55
*
3C*
130-35
1
130073
Replace pump injector
55
*
3C*
STA-02
1
S00032
Guided fault finding
00
*
3C*
STA-02
4
915105
Charge battery
89
*
The repair operations include all the work of this TPI.
Model
Illustration
Position
Number
Designation
Activity
Time in TU
1T*
103-59
20
103469
Remove and install cylinder head cover
19
*
1T*
971-09
40
971033
Replace pump-injector wiring loom
55
*
1T*
130-35
1
130073
Replace pump injector
55
*
1T*
STA-02
1
S00032
Guided fault finding
00
*
1T*
STA-02
4
915105
Charge battery
89
*
The repair operations include all the work of this TPI.
Model
Illustration
Position
Number
Designation
Activity
Time in TU
1K*
103-65
20
103469
Remove and install cylinder head cover
19
*
1K*
971-09
40
971033
Replace pump-injector wiring loom
55
*
1K*
130-35
1
130073
Replace pump injector
55
*
1K*
STA-02
1
S00032
Guided fault finding
00
*
1K*
STA-02
4
915105
Charge battery
89
*
The repair operations include all the work of this TPI.
Engine still does not start
Model
Illustration
Position
Number
Designation
Activity
Time in TU
3C*
906-20
1
906021
Replace control unit
55
*
1T*, 1K*
906-20
1
906016
Replace control unit
55
*
The repair operations include all the work of this TPI.
Parts information
Part number
Designation
000 130 073 SX
Pump-injector unit 88 kW - 103 kW
03G 130 073 TX
Pump-injector unit 88 120 kW -125 kW
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